Success Story

Customer : Leading synchro gear manufacturer from GermanyApplication : Syncro GearSystem : FlexGauge C100.30.35 4x faster inspection withRreal-time feedback and machine-level auto-correction The Challenge Earlier attribute checks. Needed faster, connected, quantified inspection The Calibro – FlexGauge Fix 4 measuring stations: Auto-correction to 4 CNCs, inspection split across 4 stations Inline operation : Inspection embedded into … Read more

When ROI Drags, Profits Suffer Every manufacturing investment should pay for itself—quickly. But what if your inspection process is delaying your payback instead of driving it? That’s exactly what one manufacturer faced. Their ROI timeline stretched to 2.66 years—far too long in a high-speed market. Why? High labor costs – 8 workers dedicated to manual … Read more

When Your Inspection Process Becomes a Roadblock Instead of a Safety Net This manufacturer had a pressing issue their inspection process was slow, costly, and unreliable. Despite increasing demand, their system struggled with: Too Many Hands, Too Many Errors – Huge requirement of manpower led to skyrocketing labor costs. Quality Rejections Were Piling Up – … Read more

A renowned Gear manufacturer struggled with operator dependency in their inspection process.Their inspection of critical shafts across 16 different parameters required skilled operators tomanually set up and run multiple gauges.. The Gear Manufacturer was looking for an efficient way to handle complex inspections with minimal operator involvement The process had several challenges in gear inspection … Read more

A first-time gear manufacturer was facing a massive 90% rejection rate on their production line. They were stuck. The importance of Critical to Quality parameters in gear inspection such as Total Composite Error (TCE), OD Runout, Radial distance, and Rolling were not properly addressed by the team. Each mistake led to more rework, more delays, … Read more

The production team at a well-known shaft and Gear manufacturer was tired. Their inspection process was slowing everything down. The existing system could only check one type of shaft, and every time they needed to change parts, it took hours to set up again. To make things worse, the machines were so complicated that only … Read more

The quality team at a renowned gearbox manufacturer was frustrated and overwhelmed. Inconsistent gear quality from vendors, coupled with error-prone manual roll testing, led to painfully high rejection rates. Day after day, they watched financial losses helplessly. With no clear solution in sight, the team had reluctantly accepted the issue as normal. The quality team … Read more